This is for CentOS5, creating a bootable USB image that can install the .iso images:
Summarised from the following:
http://wiki.centos.org/HowTos/InstallFromUSBkey
1. Use fdisk to setup partitions (about 60M for the boot partition, "a" makes bootable):
Device Boot Start End Blocks Id System
/dev/sdc1 * 2048 124927 61440 b W95 FAT32
/dev/sdc2 124928 15638479 7756776 83 Linux
2. Create filesystems:
mkfs.vfat -n BOOT /dev/sdc1
mkfs.ext2 -m 0 -b 4096 -L DATA /dev/sdc2
3. Remount the USB drive, and copy iso image
mkdir /media/DATA/centos
; copy .iso images
4. Configure syslinux boot on the FAT32 partition
syslinux -s /dev/sdc1
dd if=/usr/share/syslinux/mbr.bin of=/dev/sdc
mount the .iso image locally using -o loop
cp -rv /tmp/image/isolinux/ /media/BOOT/syslinux
cd /media/BOOT
mv syslinux/isolinux.cfg syslinux/syslinux.cfg
rm -f syslinux/isolinux.bin
5. Edit syslinux.cfg on the append statements add:
method=hd:sda2:/centos
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